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Condition monitoring to your fleet
Developed to bring more practicality and agility in the operation, maintenance and management of industrial plants, the WEG Motion Fleet Management is the ideal solution to monitor and raise the availability of the industrial fleet. Based on “cloud computing” technology, asset monitoring can be followed at any time and from anywhere in the world.
With the WEG Motion Fleet Management it is possible to know the operational status of motors and drives (inverters and soft-starters) of low and medium voltage, gearboxes, gearmotors, compressors among other assets, which are applied in any type of industry or installation. Through periodic data collection and advanced data processing, both at the edge and in the cloud, valuable insights are generated. This way, it is possible to establish predictive maintenance plans, observing the operational condition of the fleet (condition-based maintenance). This approach reduces the number of unplanned stops, optimizes repair actions, and speeds up the decision making process for the operation and maintenance team. The end result is increased availability and reduced total cost of ownership (TCO) of the drive fleet.
The Importance of Online Asset Monitoring
One of the main causes of lost productivity and profitability in an industry is unplanned production downtime. Most corrective maintenance events could be avoided if machine components and equipment were being monitored continuously (on-line monitoring).
The WEG Motion Fleet Management solution is a high-level tool for operation and maintenance staff to monitor and manage their fleet; o monitor and manage the drive fleet, through hardware for data acquisition, gateways for sending à cloud and software for data visualization and advanced analysis. With WEG Motion Fleet Management is possible to implement a predictive maintenance methodology, well orchestrated, and observing the operational condition of the asset.
Knowing the condition of the assets online contributes significantly to optimizing operational and maintenance resources, such as spare parts management, increased asset availability, and the reduction of (direct and indirect) costs. Additionally, approaches of this type contribute to the increase of asset lifetime, since, in general, a sudden failure results in stress and degradation of the mechanical and electrical elements of the equipment.
Benefits
Reduction of unscheduled downtime
Optimization of the maintenance routine
Efficiency in predictive maintenance scheduling
Savings with replacement of spare parts
Main Functionalities of the WMFM Solution
- Intuitive dashboards for managerial vision and technical analysis;
- Asset tree for hierarchy organization (customer account, units, plants, assets) and measurement points;
- Equipment registration by type, with constructive characteristics to determine failure frequencies and criticality;
- Bearing database for diagnostic suppor;
- Visualization of assets on geographic maps, in an asset tree, and navigation on multiple levels;
- Reports on equipment, assets and plant operation on demand and periodically;
- WEGsense®: technology to detect incipient mechanical failures;
- WEGsync®: technology for synchronized multi-sensor measurement for structural vibration analysis;
- Customization of tolerances for temperature, global multipoint vibration and spectral band to generate alerts and notifications;
- Daily notifications of assets in alert and/or critical state (via e-mail);
- Backup of parameters of frequency inverters, soft-starters and intelligent relays;
- Module for vibration signal analysis, in spectral mode and time domain, to perform diagnostics;
- Maintenance module with CMMS (computerized maintenance management system) functionalities for creating and managing maintenance orders, execution resources and planning;
- WEGscan application for sensor activation, instantaneous measurements and ODS (Operating Deflection Shape) analysis;
- WEG Digital Notify application integrated with the Maintenance Module to speed up the flow of information to the team;
- Specialist modules with Analytics and Artificial Intelligence for autonomous fault diagnosis;
- Exchange modules for integration (via REST API) of data with other platforms and solutions.
Advantages and Benefits of the WMFM Solution
- Monitoring of several assets and plants in a single environment;
- Ecosystem in constant development, both hardware and software;
- Fleet management view with reports and indicators;
- Ready-to-use solution, just register the WEG Scans in the application and use it;
- Customized layouts for navigation at various levels (geolocation, site, plant, device);
- Definition of favorite assets for easy tracking of their status;
- Daily notifications of assets in alert and/or critical state (in e-mail);
- Customization of tolerances to generate alerts and notifications;
- Enables maintenance management based on the operational condition of the assets;
- Dashboards with indicators, graphics, and history of measured data;
- Screens for user and subscription management;
- Flexible solution available to service providers;
- Operational cost reduction (TCO, Total Cost of Ownership);
- Multi-language application.
Products and Devices
WEG Motor Scan - Sensor
The WEG Motor Scan periodically monitors data from the electric motor, such as vibration, temperature and hours of operation, diagnosing possible failures. The information is collected and sent to the cloud via smartphone or Gateway.
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WEG Motor Scan - Gateway
The WEG Motor Scan Gateway sends real-time information to the cloud via WiFi, ethernet cable or 3G/4G, allowing immediate monitoring of motors performance remotely.
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